How Sand Becomes Solar Panels – CNET

If you’re looking to install a solar panel system in your home so you can reduce or even say goodbye to your electric bill, you should be grateful for sand.

Now, you can’t just go outside, throw a bunch of sand on your roof and pray for energy to flow through it into your power outlets — far from it. While sand is an essential raw material for producing solar cells, not every kind of sand will do. The sand used for solar cell production must be rich in silicon dioxide and meet exacting standards to ensure the resulting solar cell most efficiently converts sunlight to electricity. 

It takes a highly sophisticated manufacturing process to create efficient solar cells, the building blocks of the solar panels you see on rooftops everywhere. 


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Here’s what goes into a solar panel.

What are monocrystalline solar panels made of?

The two most common types of household solar panels — monocrystalline and polycrystalline — both start with sand that has a high silicon dioxide content being heated and purified to form blocks called ingots, Rohit Kalyanpur, CEO of Silicon Valley-based solar technology company Optivolt, told CNET. 

For monocrystalline solar panels, individual wafers are cut from a single ingot. The ingots used for monocrystalline cells have a distinctive black appearance and uniform cell structure. Solar panels made from monocrystalline solar cells are the most efficient, with ratings ranging from 17% to 22%, and offer the best performance. As of 2021, more than half the residential solar panels installed in the US had efficiency ratings above 20%, compared with 0.6% a decade ago, according to the Lawrence Berkeley National Laboratory’s Tracking the Sun report.

The average cost of these panels is between $1 and $1.50 per watt, but prices may differ depending on location. Monocrystalline panels have a 25-year useful life, a moderate temperature coefficient — how well they perform on hot days — and an all-black appearance. 

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